Introduction
Aluminium battery case design has reached a new peak with the IP67 Instrument Aluminum Enclosure Housings Diecast. This release positions our Aluminum Battery Box at the forefront of vehicle power management, combining sleek aesthetics with proven performance. As a universal aluminum battery enclosure solution, this product meets the exacting demands of automotive, marine and industrial applications. Below, we explore detailed data, selection advice and real-world use cases to help you decide.
Exceptional Design and Materials – Aluminium Battery Case
• Material and Dimensions
– Crafted from 6061-T6 aluminum with 3 mm wall thickness, the aluminium battery case weighs just 1.2 kg in its standard 200 × 150 × 100 mm configuration.
– Customizable sizes span 150–300 mm length, 100–200 mm width and 80–180 mm height to fit Group 27 and Group 31 batteries.
• Surface Treatment and Finish
– Anodized silver finish resists corrosion (1,000 h salt spray test) and delivers a modern square silhouette.
– Low maintenance cleaning requires only mild detergent and water.
• Thermal and Shock Performance
– Operating range: –40 °C to +85 °C.
– Shockproof rating: 50 g half-sine, 11 ms dwell, certified IEC 60068-2-27.
– Vibration endurance: 5–500 Hz, 3 g RMS, per IEC 60068-2-6.
Advanced Protection and Durability – Aluminum Battery Enclosure Features
• IP67 Waterproof Seal
– Dust tight and water immersion proof to 1 m depth for 30 minutes.
– Ideal for marine and off-road vehicles exposed to splashes and heavy rain.
• Corrosion Resistance
– The extruded aluminum enclosure design incorporates threaded inserts in stainless steel for anchoring, eliminating galvanic corrosion.
• Impact Defense
– Integrated internal foam pads secure the battery against lateral movement.
– The battery box aluminium meets MIL-STD-810G shock and drop tests (1 m height).
Precision Manufacturing and IP67 Rating – Extruded Aluminum Enclosure Quality
• CNC Machining and Die-Casting
– All housings are die-cast to ±0.2 mm tolerances, then milled for gasket channels.
• Gasket Systems
– Closed-cell EPDM gasket sustains 200 compression cycles without degradation.
• Quality Compliance
– ISO 9001:2015 production, RoHS and REACH certified, ensuring global regulatory alignment.
Versatile Applications – Battery Box Aluminium in Action
1. Automotive Performance
– Supports high-amp starter batteries up to 150 Ah.
– Weight savings of 40% versus steel boxes improves fuel efficiency by up to 1.2%.
2. Marine and Coastal Use
– Salt-water exposure tested; the aluminium battery enclosure prevents rust and electrolysis.
3. Renewable Energy Systems
– Ideal for off-grid solar installations; the Aluminum Battery Box resists UV and moisture.
4. Industrial Backup Power
– Mounts easily on rack systems; universal compatibility with 12 V and 24 V lead-acid or LiFePO₄ modules.
Expert Selection Guidance – Why Choose Our Aluminum Battery Box
To select the right aluminum battery enclosure, measure your battery’s L×W×H plus 5 mm clearance on each side. Verify shock and IP requirements for your environment. For coastal or marine settings, prioritize the battery box aluminium with EPDM gasket and salt-spray certification. For off-road use, ensure the extruded aluminum enclosure meets MIL-STD vibration specs. When space is tight on modern performance cars, the slim Aluminium battery case option (180 × 120 × 80 mm) minimizes weight without sacrificing durability.
Installation, Maintenance, and Compliance
• Easy Installation
– All mounting hardware and template included for sub-5-minute fitment.
• Low Maintenance
– The aluminum battery enclosure requires no repainting; periodic gasket inspection every 12 months is sufficient.
• Documentation
– Full datasheet, wiring diagram and installation manual supplied.
Contact Information
For project inquiries, customization requests and sample orders of our Aluminum Battery Box, please reach out:
Golden Chain Products Industrial Co., Ltd.
Mobile: +86 138 2349 2359 | Tel: +86-757-2558 6142 | Fax: +86-757-2558 6142
Email: cherry@jkd888.com | QQ: 184566974